DC Spot Welding Machine

DC Spot Welding Machine

Description
DZ, TZ series DC spot welding machine or DC spot welder makes use of welding transformer. This transformer adopts high-power silicon diode to perform rectification, changing AC to DC welding of work pieces. And compressed air is adopted as driving and welding pressure. The whole welding process is accomplished by KD or KD3 series controller.

Features of DC Spot Welding Machine
1. The upper electrode makes perpendicular movement, so DC spot welder has stable regulation function.
2. It features stable welding pressure, high control accuracy and power factor, low energy consumption and stable quality.
3. The operation is controlled by stepped switch, which is of high producing efficiency and low labor strength.

Application of DC Spot Welding Machine
Besides low carbon steel, coated steel, stainless steel, heat-resisting alloy, copper, aluminum and alloy, DZ, TZ series DC spot welder is capable of welding rare metals like titanium, niobium, barium and zirconium and multilayer steel plates. In addition, it is widely applied in various industries, such as automobile, voyage, aerospace, atomic energy and wireless industrial sector, etc.

Classification
DC spot welding machine can be classified into the following types.
1. Single-Phase Secondary Rectifier DC Spot Welder
2. Three-Phase Secondary Rectifier DC Spot Welding Machine.

Parameters
1. Single-Phase Secondary Rectifier DC Spot Welder

Type DZ-25 D (T) Z-40 D (T) Z -63 D (T) Z-100 D (T) Z-160 D (T) Z-200
Rated Capacity (KVA) 25 40 63 100 160 200
Rated Primary Voltage (V) 380 380 380 380 380 380
Secondary Open Circuit Voltage (V) 2.7-4.7 5.0-6.6 5.75-7.3 4.12-8.26 4.5-9.04 7.6-10
Rated Frequency (Hz) 50 50 50 50 50 50
Max. Short Circuit Current (KA) 13 15 19 32 35 40
Welding Thickness (mm) Steel 2.5 + 2.5 Aluminum 0.6 + 0.6 Steel 3 + 3 Aluminum 0.8 + 0.8 Steel 4 + 4 Aluminum 2 + 2 Steel 4.5 + 4.5 Aluminum 2 + 2 Aluminum 3 + 3 Aluminum 3.5 + 3.5
Rated Duty Cycle (%) 50 50 50 50 50 50
Arm Extension Length (mm) 400 400 400 480 480 480
Productivity (T/min) 68 68 60 50 50 50
Max. Electrode Pressure (KN) 6 7.3 7.3 7.3 14 16
Electrode Travel Length (mm) 85 85 85 85 100 100
Cooling Water Consumption (L/h) 560 560 840 840 1500 2400
Weight (kg) 350 380 650 750 800 900

2. Three-Phase Secondary Rectifier DC Spot Welding Machine (DC Projection) Welder)

Type TZ-3 × 40 TZ-3 × 63 TZ-3 × 80 TZ-3 × 100 TZ-3 × 160 TZ-3 × 200
Rated Capacity (KVA) 3 × 40 3 × 63 3 × 80 3 × 100 3 × 160 3 × 200
Rated Primary Voltage (V) 380 380 380 380 380 380
Rated Frequency (Hz) 50 50 50 50 50 50
Max. Short Circuit Current (KA) 29 51 60 69 81 100
Welding Thickness (mm) Steel 5 + 5 Aluminum 2 + 2 Steel 6 + 6 Aluminum 3 + 3 Steel 8 + 8 Aluminum 4 + 4      
Rated Duty Cycle (%) 50 50 50 50 50 50
Arm Extension Length (mm) 450 450 450 450 450 450
Productivity (T/min) 30 30 20 20 50 20
Max. Electrode Pressure (KN) 12.5 12.5 14 28 28 30
Electrode Stroke (mm) 20 20 100 105 105 120
Cooling Water Consumption (L/h) 2200 2200 2300 3500 3500 4000
Weight (kg) 1100 1100 2500 2700 3100 3500

TallKee Technology is a professional supplier of DC spot welding machine in China. In addition to DC spot welder (projection welder), we also produce circular seam welding machine, automatic welding manipulator, robotic welding system and various special welding machines, from research and development, production to technical services. For detailed information about our DC spot welding machine, please come to our website or contact us directly.

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